11. From supply chain to engineering chain (First published in Japanese in June, 2014)

  Until about 10 years ago, “rehabilitation of the manufacturing industry ” and ” hollowing out ” keyword, such as had often been discussed. In the long-running deflationary economy, I haven’t heard much in the last few years whether these words no longer fit the skin, or if I’m tired of debate. In the meantime, the recent series of discussions about the future of the manufacturing industry that originated in Europe and the United States is, in some ways, very new , thanks to the effects of new keywords such as IoT and M2M . And if Japan’s manufacturing industry is also required to transform into the future, this essay will be reborn as a new type of manufacturing industry, rather than reviving the existing manufacturing industry in the conventional way. It can also be called an essay for.

  Both the German government and the US government are developing programs to increase the competitiveness of their manufacturing industries using a huge budget. In Europe, there is a European way that suits the situation in Europe, and in North America, there is a North American way. You must take the initiative in at least the East Asian region in the way of the Japanese style or a little wider range and the East Asian style.

  If you want to follow the concept of Industry 4.0 , you don’t have to be overwhelmed by its contents. If you go too far into the survey before your skeleton is completed, there is a risk that you may not be able to see what you wanted to do and what you wanted to do. There is also a method of discussing what you want to do and what you need to do on a zero basis, ascertaining the essence, then leaving the car, and detailing the course while you run each time. I think.

  How to use ICT in manufacturing has been an important issue. As a result of the rapid advancement of sensor technology and network technology, detailed data on manufacturing is now available at a low cost, and new developments using such data are expected. However, data is data, and it is not worth it if it is provided in the required form where it is needed. In other words, new innovations can be completed only by proposing new manufacturing and structure creation and using them for actual manufacturing.

  Overseas, the work to formulate international standards to further advance Industry 4.0 is also gradually progressing. International standards from the perspective of protecting the interests of each company and spreading new products are of course important, but at the same time, new values ​​and rules that serve as the basis are not limited to defense but offensive. The role of proposing and disseminating for the development of manufacturing is probably the mission of Japan as a manufacturing power.

  In this essay, based on the knowledge gained from previous activities as the “Connecting Factory” research subcommittee, the concepts necessary for Japanese manufacturing to take a new step toward the future Summarized. And one more important thing is not just thinking, but actually taking an action. The Industrial Value Chain Initiative will go beyond the framework of academic research subcommittees and support these new actions as a common philosophy of many companies and organizations that support manufacturing.

References

  5) IEC / TC65 / JWG5 National Committee, Introduction to Manufacturing Operation Management ISA-95 will change the manufacturing industry! , Manufacturing APS Promotion Organization (2015)   

  7) Japan Science and Technology Agency, Research and Development Center, Next-Generation Manufacturing-Basic Technology and Platform Integration Strategy-, Japan Science and Technology Agency (2014)